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Process analysis: stamping molding die titanium effect and advantages

Precision stamping die coated with nano-PVD coating surface can have a very low coefficient of friction, reducing the processing force. Mold surface after nano-PVD coating surface hardness can be increased by 5 to 10 times, can significantly reduce surface wear, especially for high precision machining can get very excellent surface quality. Cold forming and drawing die coating by nano-coating can significantly reduce the friction, significantly reduce the processing of the scratches and wear. So can increase the life, significantly reduce production costs.


advantage:


The friction coefficient is reduced and the processing force is reduced


Improve the surface hardness, greatly extend the die life


To prevent the product pull hair, strain, improve product quality


Eliminating the need for unloading, polishing and then loading the mold of trouble, improve efficiency


Forming mold


Metal forming in the production of more abrasive wear, adhesive wear and various forms of surface damage. In order to solve the above problems, the selection of suitable coating, effectively solve the above problems. The coating has good lubricity and has good effect in the metal forming industry.


Coating advantages


With high hardness and high strength


Hard coating can achieve the traditional surface treatment difficult to match the hardness, effective protection of the mold surface of high wear resistance


2. Hard coating has a very high hardness at the same time, also has good lubricity and low coefficient of friction, excellent parameters to help the production of the production to obtain the desired life.


3. Good lubricity


Metal forming, the material in the mold "flow" caused by the molding surface damage, the coating of good lubrication will reduce the important work area to bear the wear and tear


4. Repeat the coating capacity


After the coating reaches a predetermined life, the mold itself is not damaged, can be repeated coating


Nano PVD coating technology is a new technology between materials science, physics, electronics, chemistry, social environment science and so on. Core technology used in metal processing, manufacturing production, etc., which aims to promote the modern cutting tools and manufacturing processing industry's rapid development.


For the different mold (plastic mold, metal stamping die, die-casting mold, mold parts, forming mold, etc.) and mechanical wear-resistant, corrosion-resistant parts and other high demand for metal products used PVD coating process, can significantly improve product surface hardness, Wear resistance, corrosion resistance, heat resistance and lubricity; and can easily stripping, and vigorously enhance the mold, parts of the quality (such as surface roughness, wear resistance, precision, etc.) and service life, so that the effective play Product potential.


In the use of the mold, early failure often occurs. The failure factor is usually wear, corrosion, fusion, adhesion and so on. Its problem is not only delay the production cycle, but also greatly increased production costs, thereby affecting the competitiveness of enterprises. To this end, the industry has launched a different solution, and PVD coating surface treatment technology is a popular program, the most effective solution to these problems.


PVD coating technology can be widely used in various types of wear, bite, corrosion, adhesion, fusion and other tools that cause failure, mold, mechanical parts, medical equipment. (Such as: punching, cold heading, powder molding, etc.) coating can improve the life of more than 2-20 times; due to bite caused by product or mold strain problems (such as: extension die, Stretching die, flanging die, etc.), after coating can be fundamentally resolved.


The company specializes in a variety of high-end molds and hardware products to improve the surface hardness, increase wear resistance, corrosion and easy mold release, the production more easy to use, and life can be increased by 3 to 20 times. And environmental protection and at the same time greatly hard film.


For your various molds, knives, precision parts and other products, to provide the following coating services (TiN, TiCN, ALTiN, ZrN, CrN), and so on a variety of super-hard film.


Main features: film with wear, corrosion resistance, high hardness, dry lubrication, beautiful, gorgeous, but also with environmental protection and so on. Hard layer: for your various molds, knives, precision parts and other products, to provide the following coating services {TiN, TiCN, AlTiN, ZrN, CrN}, and so on a variety of super-hard film, its coating The thickness can reach 0.1 ~ 10um, so do not worry about the size will bring trouble, and the latest technology to make the product has a good lubrication, heat (dry), life can be increased by 5 to 50 times. Widely used in: all kinds of powder metallurgy molds, metal molds, metal stamping die, tungsten steel mold, metal drawing die, all kinds of plastic molds and a variety of mirror mold, hot runner accessories, all kinds of tungsten steel cutting tools, Various tools, tools, all kinds of anti-wear bearings, gears, all kinds of medical equipment, artificial joints, all kinds of precision metal parts, hardware and electronic parts and cars, motorcycle spare parts, etc.


The customer base includes the following industries and related coating products: 1. Cutting tool industry: such as wire tapping, taps, fine red, red bar, tungsten steel knife, side lock, barber, punch, sub-bar, Milling cutter, screwdriver knife, broach, circular saw blade, discarded blade and other tools. 2. Precision mold industry: plastic mold, injection mold, stamping die, hardware accessories, screw barrel, screw punch die, metal machinery parts, stretching die, die-casting mold, punch standard parts mold, Accessories, thimble, precision mold parts, inserts, fasteners, precision screw molds. 3. Automotive industry: piston, piston ring, valve tappet, concave wheel shaft, etc. 4. Powder metallurgy: precision molds metal stamping, precision molds hardware accessories / mechanical accessories.